Automated Manufacturing - I (2172002)   Old Code : 172002

Syllabus

Sr. Topics Teaching Hours Module Weightage
1
INTRODUCTION
Automation and types, production systems, automation in production system, automation principles and strategies, production facilities, introduction to NC, CNC and DNC machines tools, Explanation of execution system, Basic configuration of machine, Accuracy, Precision, Resolution, CNC MCU, Advantage, Capabilities and Limitations, Intelligent Manufacturing, Recent Trends.
7
15 %
2
MOTION CONTROL AND MACHINE ELEMENTS :
Recirculating Ball screws, Linear Motion Guide ways, Hardened and ground guide ways, Spindle Bearings, Air Bearings, Hydrostatic and Hydrodynamic Bearings, transmission system, Tool Clamping systems, Servo motors and their applications, Feedback systems, Tachos, Encoders, Linear Glass Scales.
6
13 %
3
BASIC PART PROGRAMMING:
Axes identification, coordinate system, movements and interpolation with other axis, Application of rotary axis, Manual programming for CNC turning and Milling– offline, Programming formats, Tool offsets, Type of compensations and cutting parameters, Introduction to G codes and M codes for CNC Turning and Milling, single and multipass canned cycle in turning, drilling canned cycles in milling, sub programing
13
29 %
4
ACCESSORIES AND OTHER ESSENTIAL PERIPHERALS:
Automatic Tool Changer (ATC), Automatic Pallet Changer (APC), Coolant system, chip conveyor system, Auto part loading devices
3
6 %
5
MATERIAL HANDLING AND STORAGE:
Types, characteristics, Automated Guided Vehicle systems (AGVs), guidance, routing and control, Automated Storage and Retrieval systems (AS/RS), Components, Controls and applications, Integration of automated material handling and storage systems to manufacturing environment
6
13 %
6
COMPUTER AIDED PROCESS PLANNING (CAPP):
Need, types, benefits, Retrieval and Generative type CAPP, Computerized machinability database systems.
3
6 %
7
COMPUTER AIDED QUALITY CONTROL:
Basic Concept and Introduction to CMM , CMM Configurations, CMM Controls, CMM Software, Probes, Benefits and Applications Non-Contact Inspection Method , Machine Vision Systems and Laser Scanners Errors, Positional accuracies and repeatability, Static Accuracy tests, Axis calibration by laser.
4
9 %
8
RAPID PROTOTYPING:
An overview, Applications, Methods and Working of 3D printer Stereolithography (SLA), Selective Laser Sintering (SLS), Fused Deposit Modeling (FDM), Laminated Object Manufacturing (LOM), Limitations
3
6 %